Innovative Cooling Technology Introduced at Dutch Mill Gardens Posted on Mar 23, 2016
Vacuum Cooler Fact Sheet
Vacuum cooling is a
non-conventional, and innovative cooling process, that has been introduced to
the horticulture sector to decrease the amount of time it takes to remove field
heat from the products after harvesting. By rapidly removing the field heat
from our products, it has been shown we are able to extend the shelf life of
our products, and significantly improve the products quality. After harvesting,
fresh cut flowers undergo physiological changes causing deterioration almost
instantly. The field heat in the products can increase the rate of those
changes causing rapid deterioration and premature breakdown, drastically
effecting the products shelf life. Therefore, it is imperative we remove the
heat, and cool the product, as quickly as possible. Conventional cooling can take anywhere from 12-20
hours, in which time the product continues to deteriorate. Vacuum cooling
decreases that time significantly, and can bring the flowers down to their
desired temperature in only 15 minutes, almost halting the deterioration
process, and decelerating the rate of the physiological changes. Removing the
field heat quickly is very effective in prolonging the shelf life of our
flowers. Furthermore, unlike conventional cooling which takes place through the
process of temperature exchange between the product and the surrounding
atmosphere causing condensation (especially on sleeved and packaged floral
products), the vacuum cooling process produces limited to no condensation on our products,
preventing any Botrytis, or molding, further increasing the quality of our
products.
Vacuum Cooling: How it works
In an atmospheric pressure
of 1 atm, water will boil and evaporate at 100 degrees Celsius. The lower the
atmospheric pressure, the lower the temperate required. In a vacuum cooler the
atmospheric pressure is about 1/10th which gives water a boiling
point at 0 degrees. When our products are put in the vacuum cooler and the
pressure is dropped to this point, the water in the cells of the plant begin to
boil/vaporise and essentially draw the heat energy out with it, consequently
cooling the product. This water evaporation can take place on the surface and
within the product, providing uniform temperature distribution, as opposed to
conventional cooling processes where the product cools from the outside,
inward. We are able to quickly cool entire pallets of packaged product prior to
cool storage or shipping, guaranteeing that the product throughout the pallet
is all the same temperature. Furthermore, precise temperature control is
possible with this vacuum cooling method.
Summary Fact Sheet
CONVENTIONAL COOLING METHOD |
VACUUM COOLING METHOD |
Duration: 12-20 Hours |
Duration: 15 Minutes |
Product cooled by process of temperature exchange between the product and surrounding atmosphere |
Product cooled through water evaporation; heat required for water evaporation drawn out of the product |
Product cools unevenly; from the outside in. Wraps and packaging further delay cooling due to poor air movement |
Product cooled evenly throughout. Even through wraps and packaging. |
As products are added to the cooling area, new temperature exchange causes condensation, further delaying cooling time needed to reach desired temperatures. Provides environment for Botrytis |
All products added to coolers after vacuum process are all at the same temperature, therefore cool temperatures are maintained and no temperature exchange takes place; limited to no condensation |
Grower of the Month! Posted on Feb 20, 2015
We were honoured to be featured in the Flowers Canada: Grower of the Month article. Please view the attached link to read our story. http://www.flowerscanadagrowers.com/flower-growers/directory/grower/ontario/dutch-mill-gardens-inc
Windmills Have Arrived! Posted on May 30, 2014
We are excited to announce the arrival and installation of our new windmills. These windmills will help to ensure the growth and health of our products in the field. They will safeguard our products by ensuring they are receiving the heat units they need and protecting them from frost in the later months of our season.